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Cold Forging×マツダ - List of Manufacturers, Suppliers, Companies and Products

Cold Forging Product List

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Cold Forging Die Example 1

Pioneer of cold forging

The in-house developed unique cold forging molds (carbide molds) have reduced the mold manufacturing period by half, and we are working on creating a responsive system for delivery times and specification changes. Additionally, as part of our environmental initiatives, we have achieved reductions in rare metals such as tungsten through our uniquely developed VA molds, as well as cost reductions and CO2 reductions through the rationalization of processing methods. Furthermore, we are conducting research and development aimed at extending the lifespan of our products.

  • Other machine elements

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Prototype and Machining Example 1

Pioneer of cold forging

Leave the prototype processing to us. We can accommodate quantities starting from just one piece. We provide prototype samples for evaluation before mold production using cutting processes, as well as actual samples. We can handle a wide range of materials including iron, aluminum, stainless steel, copper, titanium, and resin. Our equipment includes CAD/CAM, 5-axis machining, CNC composite lathes, NC discharge machining, wire-cut discharge machining, fine hole discharge, cylindrical grinding, surface grinding, electric furnaces, and a 300-ton hydraulic press, among others.

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Introduction to Cold Forging Technology & Processing Examples

Manufacturing Industry Koma War, Kinki Region Championship! What is "cold forging," which can produce parts with high machining precision?

"Cold forging" is a processing technology that prevents distortion due to heat, material loss from cutting, and variations in processing accuracy by deforming the material without heating it! 【Technology that won first place at the All Japan Manufacturing Industry Top Spinning Tournament 2012, Kinki location】 【Features】 ◆ No distortion from heat, resulting in high processing accuracy ◆ Minimal material loss, fast processing speed, and the ability to produce uniform products ◆ Technology capable of handling everything from prototyping to mass production 【Exhibiting at the All Japan Manufacturing Industry World Spinning Tournament!】 ◆ Date: 2015/2/15 ◆ Location: Osanbashi Hall ◆ Exhibited product: Metal block "Metalock" made with micron precision 【For more details, please download the catalog or feel free to contact us】      ↓ ↓ ↓            ↓ ↓ ↓

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Basic Knowledge of Cold Forging and Product Examples <Mazda Technical News> Ver.2

We have compiled a wealth of information on the characteristics of cold forged parts and the advantages that suppliers can offer, ranging from basic knowledge to technical details.

We are introducing the necessary foundational knowledge from the perspective of a cold forging supplier when considering cost reduction through the conversion of manufacturing methods using cold forging. Our company provides valuable information on cold forging technology that is beneficial for development and design every month, filled with useful VA/VE information for development and design engineers. We encourage you to read it. [Contents] ■ Approaching Mazda's quality! Smart Scope Edition ■ Proposals and forging possible even for complex shapes! ■ Cost reduction of about 1/4 through forging of different shapes! *For more details, please refer to the PDF document or feel free to contact us.

  • bolt
  • Contract manufacturing

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[Product Example] Special Nut Oval Shape

Cost reduced to 1/4! One of the features is that the brim has a taper!

We would like to introduce a case of "Special Nut Oval Shape" handled by Special Nut & Color Manufacturing.com. Originally, this product was already in mass production and was being molded using a vertical press machine from another company. However, due to considerations for cost reduction, they consulted with us to explore a change in manufacturing method. As a result, we implemented the change in manufacturing method, reducing costs by 1/4. 【Available Processing Sizes】 ■ Size: M5 12×8 ■ Material: Steel ■ Application: Bicycle brake components *For more details, please refer to the related links or feel free to contact us.

  • nut
  • Contract manufacturing
  • Processing Contract

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Gift of "Core Technology Sheet Collection" from 20 manufacturing companies in Osaka!

A booklet compiling the diverse core technologies of 20 manufacturing companies in Osaka!

We have compiled a booklet that gathers the core technologies possessed by small and medium-sized enterprises in Osaka, which have sharp technologies in various fields, including molds, forging, metal press processing and materials, implementation of electronic components and devices, welding, surface treatment, joining of materials, machining, optics and lasers, environment and energy, crafts, design, business efficiency improvement, health and relaxation, food culture, and global aspects. The core technologies included consist not only of those developed by individual companies but also of core technologies for which patents have been obtained through joint inventions and collaborative technologies from multiple companies. We encourage you to explore the technologies and products in this "Core Technology Sheet Collection" that may be beneficial to your company's activities, and please feel free to contact us. For more details, please inquire or refer to the catalog.

  • Other molds
  • Other electronic parts
  • Processing Contract

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"Challenges and Solutions in Prototype Development and Manufacturing" 【*Available for free!*】

We are currently offering a free case study that explains eight common issues in prototyping and development, along with their solutions!

"The Challenges and Solutions in Prototype Manufacturing and Development" is a case study document that explains common concerns and issues faced by personnel in prototype and development settings, along with their solutions. It introduces numerous solutions that can only be achieved through Mazda's five-axis machining. 【Do you have any of these concerns? (Some examples)】 ■ There are no vendors willing to prototype products that are overly complex in design... ■ I need high precision in microns even for large parts... ■ There is variability in product precision between prototyping and mass production, leading to instability... *Please view the PDF data of "The Challenges and Solutions in Prototype Manufacturing and Development" from the download link.

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Technical Document "Cutting-Resistant Technology Handbook for Cold Forging: Method Transition"

Packed with information for development and design engineers, including tips for cost reduction and shortening construction periods! *Free technical handbook available!

Cold forging has higher dimensional accuracy and surface flatness compared to conventional forging processes. Our company utilizes this technology to provide high-precision and cost-effective screw components. Based on the cold forging know-how we have cultivated over many years, we have created the "Handbook on 'Process Conversion' Technology for Cutting-Free Cold Forging." This document includes fundamental knowledge about cold forging, the advantages of replacing other methods, features of our technology, and numerous product examples! It is currently available for free distribution. [Contents] ◎ Basic knowledge of cold forging ◎ Weaknesses of conventional cold forging ◎ Characteristics of materials for cold forged components ◎ Our features ◎ VA/VE proposal examples… and more *You can download a digest version of this document. If you would like the complete version, please apply through the contact form.

  • Other machine elements
  • Plastic processing machines (cutting and rolling)

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Basic Knowledge of Cold Forging and Product Examples <Mazda Technical News> Ver.1

A wealth of useful VA/VE information for development and design engineers! We have compiled a rich collection of knowledge from basic concepts to technical information.

When considering cost reduction through a process conversion using cold forging, we would like to introduce the necessary foundational knowledge from the perspective of a cold forging supplier. Our company provides valuable information on cold forging technology that is beneficial for development and design every month, filled with useful VA/VE information for development and design engineers. We encourage you to read it. [Contents] ■ Leave it to Mazda for cold forged products of various shapes and materials! ■ Why is Mazda capable of small-lot forging? ■ Achieving secondary processing-free with Mazda's cold forging! *For more details, please refer to the PDF document or feel free to contact us.

  • bolt
  • Contract manufacturing

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Challenges and Solutions in Prototype Development and Manufacturing [*Currently Available for Free!*]

A case study explaining eight common issues in prototype and development sites, such as 'there is variation in product accuracy between prototyping and mass production' and their solutions!

The 'Challenges and Solutions in Prototype Manufacturing and Development' is a case study document that explains common 'concerns' and 'issues' faced by personnel in prototype and development settings, along with their solutions. It introduces numerous solutions that can only be achieved through Mazda's five-axis machining. 【Do you have any of these concerns? (A few examples)】 ■ There are no vendors willing to prototype products that are overly complex in design... ■ I need micron-level precision even for large parts... ■ There is variability in product precision between prototyping and mass production, leading to a lack of stability... *Please view the PDF data of 'Challenges and Solutions in Prototype Manufacturing and Development' from the download.

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